Microcellular Silicon Carbide Foams from boron-modified polycarbosilanes
Résumé
Recently, silicon carbide (SiC) attracted interest for environmental
and energy applications according to its mechanical and chemical
properties at high temperature. Yet, most of the actual and
future industrial challenges of silicon-based ceramics require materials
with compositions, shapes and textures tuned on demand.
Common techniques are energy-ineffective and limit the shape and
texture complexities of the parts made. Moreover, the control of the
product purity and crystalline form is restricted. These difficulties
can be overcome by synthetic paths where molecular chemistry and
chemistry of materials are combined rationally, like the Polymer-
Derived Ceramics (PDCs) route. This process is applied here to
make boron-modified SiC foams. The polymer was synthesized
by reaction of allylhydridopolycarbosilane (AHPCS) with borane
dimethyl sulfide to get highly crosslinked polymers. The polymers
are fully characterized by infrared and solid state NMR. By mixing
the polymer with PMMA spheres, then applying a warm-pressing,
hybrid pellets are made. A pyrolysis up to 1000°C under argon
allowed converting the inorganic part into SiC and removing the
organic part leaving voids in the pellets. This produced microcellular
foams are characterized by mercury porosimetry and SEM.
The structural evolution of the amorphous SiC has been followed by
XRD and Raman spectrometry. Application will be briefly described.